Inside the WarBird Manufacturing Center
Our U.S. facility was built from the ground up to make body armor: design, cut, sew, and even ballistics test under one roof.
In 2025, WarBird transformed an 18,000-square-foot facility into a custom-engineered powerhouse specifically designed for the complexities of modern body armor production. Every inch of this workspace is optimized for lean, one-piece flow and cellular work teams, ensuring that precision and efficiency coexist.
Cutting-Edge Precision
Our production floor features the industry’s most advanced technology to ensure life-saving consistency.
Precision High-Ply Cutting
The brand-new KURIS high-ply system provides rapid, ultra-precise textile processing.
Advanced Laser Integration
Dual-head laser cutters tuned for laminated fabrics and load carriage
Elite Sewing Labs
Top-spec Juki machinery, the gold standard for high-performance carrier assembly
Design and ballistics under one roof
Our Carrier Design Center sits next to our ballistics testing lab. A pattern can go from sketch to live-fire test without leaving the building. When something fails, we fix it that week. Not that quarter.
Pick your protection
